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how to shrink an os x intel dvd

Actually, this is not really specific for intel DVD's but it might work for any OS X DVD:

  • Use Disk Utility to make a read-write image of the (dual layer) original Apple DVD, mine is called AppleOSX_DVD.dmg and resides on the Desktop
  • In order to make it fit on a single layer DVD, remove stuff from the disk image that won't be used: The XCode Tools Folder, and all files in /System/Installation/Packages (You can still put folders back onto the disk image after resizing the image file).
  • In the Terminal: hdiutil resize -size 4.3g ~/Desktop/AppleOSX_DVD.dmg (online man page)

According to well informed resources on TUAW and onmac.net this works. Now if You receive the error: hdiutil: resize request is below minimum size allowed then You have not really deleted all the directories I indicated. Check back with hdiutil resize -limits ~/Desktop/AppleOSX_DVD.dmg and find the minimum size (first number, in 512b sectors) equal the current size (second number). And don't forget to empty the trash ;)

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